The focus of the design should be on the part not its thickness.
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When sheet metal is a good candidate for the part don t assign a thickness right off suggests dibari.
Sheet metal the sheet metal arm of smart formerly the sheet metal workers international association represents 136 000 members in the sheet metal and related trades.
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Smart sheet metal unfold for autocad.
Here is the sample to show how to unfold a multi face surface into a single contour.